Custom Size Ceramic Lined Rubber Hose with High Wear Resistance for Industrial Bulk Conveying
Basic Properties
Place of Origin:
China
Brand Name:
Hongruntong Marine
Certification:
ABS, DNV, RMRS, CCS, LR, BV, SGS, V-Trust
Model Number:
HM-CH669
Trading Properties
Minimum Order Quantity:
1
Price:
USD16 to USD998 Per Piece
Payment Terms:
L/C,D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability:
3520 Pcs Per Month
Product Summary
Custom Size Ceramic Tile Lined Rubber Hose High Wear Resistance Industrial Bulk Conveying Product Overview Ceramic Hose is a specialized industrial conveying solution designed for high-temperature slurry transport applications in copper beneficiation, mineral concentration, and metallurgical ...
Product Details
Highlight:
custom size ceramic lined rubber hose
,ceramic hose for industrial conveying
,wear resistant ceramic lined hose
Name:
Ceramic Hose
Hose Size:
DN80–1500 (3–60”) As Standard
Hose Length:
Up To 20m (66') As Standard
Pressure Rating:
-100kPa To +5000kPa (-14.5psi To +725psi) Higher On Request
Material:
Rubber And Ceramic
Reinforcement:
Synthetic Fabric And Wire Helix
Outer Cover:
UV, Ozone, And Abrasion-resistant Rubber
Temperature:
30°C To +75°C
Safety Factor:
4:1 As Standard
Application:
Transport Tailing Slurry & Abrasive Ore Particle
Color:
Black
Product Description
Custom Size Ceramic Tile Lined Rubber Hose High Wear Resistance Industrial Bulk Conveying
Product Overview
Ceramic Hose is a specialized industrial conveying solution designed for high-temperature slurry transport applications in copper beneficiation, mineral concentration, and metallurgical processing industries. The product combines a wear-resistant ceramic-lined internal structure with a reinforced elastomeric composite body, creating a flexible transport component capable of operating under simultaneous thermal, abrasive, and mechanical loading conditions.
In copper concentrator facilities, slurry transportation systems are frequently exposed to elevated process temperatures generated during grinding, flotation, thickening, and concentrate handling operations. These slurry streams often contain fine copper ore particles, silica compounds, tailings residues, and process chemicals that contribute to accelerated wear and material degradation.
Case Study: Copper Concentrator Expansion Project - Antofagasta Region, Chile
The project was carried out at a large copper concentration facility located in the Antofagasta mining region of northern Chile. The operation processes substantial volumes of copper ore and relies on a network of slurry transport systems connecting grinding circuits, flotation cells, concentrate thickening units, and tailings management facilities.
Following implementation of Ceramic Hose technology, the system demonstrated substantial improvements in operational durability. Inspection records showed significantly lower wear rates compared to previously installed hose assemblies. Thermal exposure had minimal impact on structural performance, and pressure stability remained consistent throughout the operating cycle.
Technical Specifications
| Parameter | Specification |
|---|---|
| Name | Ceramic Hose |
| Tube Material | NR, BR, SBR |
| Reinforcement | High Tensile Steel Wire Spiral |
| Cover Material | NR, CR |
| Working Pressure | < 25 Bars |
| Flange Material | Q235B carbon steel paint |
| Working Temperature | -30℃ to +80℃ |
| Safety Factor | 5:1 |
Dimensional Specifications
| Inner Diameter (mm) | Working Pressure (Mpa) | Burst Pressure (Mpa) | Length (m) | Wall Thickness (mm) |
|---|---|---|---|---|
| 300 | 0.4-1.2 | 3.6 | 1-3 | 34-37 |
| 414 | 0.4-1.2 | 3.6 | 1-3 | 35-37 |
| 560 | 0.4-1.2 | 3.6 | 2-3 | 40-45 |
| 600 | 0.4-1.2 | 3.6 | 2-3 | 40-45 |
| 700 | 0.8-1.5 | 4.5 | 2-3 | 40-45 |
| 800 | 1.2-2.5 | 5.5 | 2-3 | 50-52 |
| 900 | 1.5-2.5 | 7.5 | 2-3 | 55-58 |
| 1000 | 2.0-2.5 | 7.5 | 3-5 | 75-78 |
Key Features
- Thermally Stable Ceramic Wear Surface: High-purity ceramic materials maintain structural integrity under elevated operating temperatures
- High-Temperature Reinforced Composite Construction: Multiple reinforcement layers maintain pressure-bearing capability while resisting deformation
- Long-Term Thermal Aging Resistance: Material selection and structural separation slow material aging processes
- Integrated Abrasion and Temperature Management: Engineered as an integrated system capable of handling multiple operational stresses
Applications
- Copper Concentrator Slurry Transport Systems
- Metallurgical Processing Facilities
- Industrial Mineral Processing Plants
Why Choose Hongruntong Marine
- Extensive Experience in Abrasion-Resistant Conveying Solutions
- Advanced Manufacturing and Material Integration Capability
- Comprehensive Quality Verification Procedures
- Global Project Supply and Technical Support Capability
Frequently Asked Questions
What operating temperature range can Ceramic Hose accommodate?
The allowable operating temperature depends on hose construction, reinforcement materials, and application requirements. Customized designs can be developed to suit elevated-temperature slurry transport systems commonly found in mineral processing operations.
How does Ceramic Hose improve service life compared to conventional rubber hose systems?
The ceramic lining significantly reduces internal wear caused by abrasive particles, while the reinforced composite structure improves resistance to pressure cycling and thermal degradation. Together, these characteristics contribute to extended operational lifespan.
Is Ceramic Hose suitable for both horizontal and vertical transport systems?
Yes. The hose can be installed in horizontal, vertical, and inclined conveying systems, provided that operating pressure, flow conditions, and support requirements are properly considered during system design.
Can the product be customized for specific industrial projects?
Yes. Diameter, length, connection type, lining thickness, reinforcement configuration, and operating specifications can be customized according to project requirements and process conditions.
What storage and handling practices are recommended before installation?
The hose should be stored in a clean, dry environment away from excessive ultraviolet exposure, chemical contamination, and mechanical damage. Proper handling during transportation and installation helps preserve structural integrity and ensures optimal operational performance.
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